Rigid & Flexible Polyurethane Foam Parts

Rigid & Flexible Polyurethane Foam Parts
Rigid & Flexible Polyurethane Foam Parts

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Urethane Systems Plus, Inc. is a leading manufacturer of tight tolerance custom rigid and flexible polyurethane foam parts. From engineering and material selection to mold design and part fabrication, we provide creative solutions to any design challenge. We offer a range of materials with varying strength, density, and durometer ratings to meet the performance characteristics of any application, and are capable of achieving accuracies of up to ±.005”.

Our RIM process provides the flexibility to incorporate detailed designs, complex shapes, and multiple wall thicknesses into a single molded part. Able to produce small, large, and multi-component parts that feature a high load-bearing capacity and are resistant to oil, grease, abrasion, weather, ozone, and age, we are also capable of molding-in self-healing, water-resistant, and flame retardant coatings. We monitor all critical production parameters, including chemistry, time, temperature, and clamping forces, to ensure top quality results.

Agile and responsive, we manage a lean environment and offer fast turnarounds and just-in-time deliveries. We serve a niche market of customers that require high quality polyurethane products in small to intermediate volumes. Additional information about our rigid and flexible polyurethane foam manufacturing services can be found in the table below. Contact us at any time to discuss the details of your next project.

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Rigid & Flexible Polyurethane Foam Parts Specifications

General Capabilities
Consulting
Custom Manufacturing
Material Analysis
Prototyping
Just In Time Delivery
Quoting
Product Capabilities
Small Parts
Large Components
Multi-Component
Mold Process Type
Reaction Injection (RIM)
Material
Polyurethane
In Mold Coatings
I-skin
  • Self Healing
  • Water Resistant
  • Flame Retardant
Young's Modulus Range
200 psi to 1000 psi
Density Range
Soft 30A through 100A
Durometer
10-100
Physical Properties
Soft
Flexible
Elastic
Durable
Oil & Grease Resistant
Weather, Ozone & Age Resistant
Abrasion
High Load Bearing Capacity
Tolerance (+/-)
±.005"
Lead Time
2 to 3 Weeks
Emergency Services Available
Rush Services Available
Production Volume
2 to 3 Weeks
Specialty Production Shop
Prototype
Low Volume
Small Run
Medium Volume

Additional Information

Industry Focus
Automotive
Furniture
Healthcare
Medical
Novelty
Physical Education
Theme Parks
Seating
Sports
Recreational
Special Education
Efficiency
Lean Manufacturing
File Formats
BMP
Bit Mapped Graphics
GIF
Graphics Interchange Format
IGES
Initial Graphics Exchange Specification, ANSI file format.
JPG or JEPG
Joint Photographic Experts Group
PDF
Portable Document Format
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)

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